It looks all very solid what you are building and it may even be too solid. Some where in the rotisserie construction, you should create room for some flex or clearance otherwise you can create too much stress in the construction and it can fail or damage your body. A rotisserie will only work well without stress if the 2 rotating points are exactly at the same height and in a straight line. If that is not the case, you create a fair bit of stress in the construction or in the body and its difficult to find out how large the stress is. By creating a more flexibel construction or introduce some clearance, you can create a good working rotisserie. I also made my owm rotisserie and used a round solid piece of steel that went threw pieces of pipe. These 8 pieces of pipe were connected to the rotisserie (2 on both side) and to the brackets that were fitted to the body. Your design creates stress if both sides are not lifting at the same time. If you are using the round bar and pipe construction, it can pivot when 1 side is lifted and no stress in the construction is created. It may work well what you are building but if there is a fair bit of stress build up, a weld can brake or your body will be damaged. I always used spring mounting or front subframes point to connect the rotisserie brackets to. It takes more time to create the brackets but these points are far stronger then body mountings
It looks all very solid what you are building and it may even be too solid. Some where in the rotisserie construction, you should create room for some flex or clearance otherwise you can create too much stress in the construction and it can fail or damage your body. A rotisserie will only work well without stress if the 2 rotating points are exactly at the same height and in a straight line. If that is not the case, you create a fair bit of stress in the construction or in the body and its difficult to find out how large the stress is. By creating a more flexibel construction or introduce some clearance, you can create a good working rotisserie. I also made my owm rotisserie and used a round solid piece of steel that went threw pieces of pipe. These 8 pieces of pipe were connected to the rotisserie (2 on both side) and to the brackets that were fitted to the body. Your design creates stress if both sides are not lifting at the same time. If you are using the round bar and pipe construction, it can pivot when 1 side is lifted and no stress in the construction is created. It may work well what you are building but if there is a fair bit of stress build up, a weld can brake or your body will be damaged. I always used spring mounting or front subframes point to connect the rotisserie brackets to. It takes more time to create the brackets but these points are far stronger then body mountings
Hi Peter
Good to see you on here - welcome.
Thanks for the info. All valid points and I've been very conscious of the stress factors throughout, in fact it's why I've changed my original design approach which was to use the bolts that came with the rotisserie (see below) to the brackets that I'm now making.
I've spoken to several restorers of these cars who have them on rotisseries and they've all said to go down the route I am with regards to fixings. I've even copied the design of the brackets most commonly used to mirror attachment heights, as to go on to the chassis puts you at very different heights from the front compared to the rear.
With regards to the rotisserie itself, I'm not making one, just the brackets. It's a multi-adjustable bit of kit that can be easily levelled in terms of settings so should be more than good enough for what I need when lifting the shell
Would be interested to see your design if you have any pictures?
Post by toomanyprojects on May 26, 2021 14:04:27 GMT
Little bit more progress last night on the brackets. Some bolts and nuts located and the brackets drilled and tapped
Just need to weld the captive nuts in place and finish welding the brackets also. Then give everything a bit of a tidy before attaching back to the shell.
Good you never faced any problems but is one rotator sits 15cm higher then the other side, either the rotator or the body has to flex to compensate this 15cm and if the brackets are very stiff, the body has to take this flex which it may but i have no knowlegde about that. I copied the rotator Chris has and i also use it when assembling the car when axle, suspension and lots more is fitted to a painted body so then the weight will be much more. The solution i made includes a pivot point and this is also very handy if you want to remove the rotator from the body if the rotator is in the way. Just one M6 bolt is removed and you just take out the round bar and you can remove the rotator
you can see the construction on the picture above. There is also some clearance between the solid bar and the pices of pipe which can be usefull to reduce stress when the body is rotated 90 deg. You may recognize the body as this is my mgb V8 roadster conversion
Post by grumpynorthener on May 27, 2021 13:02:52 GMT
Ah - That 'Peter' - welcome - great to see you on here - Peter that's the same set up that I have - Sam, there's a valid point here that Peter is making - you need to have some way that you can build front to rear swivel capability into the brackets bit like a hinge at each end
Ah - That 'Peter' - welcome - great to see you on here - Peter that's the same set up that I have - Sam, there's a valid point here that Peter is making - you need to have some way that you can build front to rear swivel capability into the brackets bit like a hinge at each end
Hmm I 'think' I understand what you are getting at, from what I can see though everything appears to be welded together so where is the flex/hinge point? Might just be the way I'm looking at the picture so will have a ponder over a beer later while staring at the set up I have .
The only advantage I have I guess is that I'm only going to have the shell rotating, nothing attached so it is pretty light.
ETA. I can see your car was a R/B Roadster to start with so in addition to the above, it might provide some useful reference points for a certain other project in progress at the current time.
Ah - That 'Peter' - welcome - great to see you on here - Peter that's the same set up that I have - Sam, there's a valid point here that Peter is making - you need to have some way that you can build front to rear swivel capability into the brackets bit like a hinge at each end
Hmm I 'think' I understand what you are getting at, from what I can see though everything appears to be welded together so where is the flex/hinge point? Might just be the way I'm looking at the picture so will have a ponder over a beer later while staring at the set up I have .
The only advantage I have I guess is that I'm only going to have the shell rotating, nothing attached so it is pretty light.
ETA. I can see your car was a R/B Roadster to start with so in addition to the above, it might provide some useful reference points for a certain other project in progress at the current time.
Sam - Look at the bar that travels across the front of the car - that in effect is a hinge pin - the brackets sleeve over this and become hinges - therefore allowing for height differences between the front & rear pivot points
Sam, its the 20mm unpainted grey round steel rod that runs from left to right. You mention that the weight is not much which is true but you are facing a load moment which is weight X arm and a empty body which a arm of 2 or 2,5 m causes a fair bit of load. Imagine it the same as holding a piece of wood with 2m length with on the other end a weight of 10kg. Its not easy to hold that and that is a loadmoment. In general nothing will happen if the rotation points on both sides are at the same height and well aligned but this is difficult to achive. I am pretty sure with your current set up, you will notice a stiff point when rotating. The height of the stress in the construction is difficult to estimate and it could lead to welds cracking. As you say there are lots of people who did it the way you did and it could all go well. I have a bachelor in mechanical engineering and was involved in stress calculating in heavy lifting equipment so i may be a bit overcautious. The construction i made is not that much extra work and a very big advantage is that with loosening 1 bolt, you can remove the rotator which prooved very handy. Another remark: it looks like you are welding nuts on the square tube which clamp onto the square tube of the rotator. I am not sure if i like that construction as the wall thickness of the square tube is small so the clamping pressure is a bit uncertain. A solution is to fill the space between the bracket and the vertical post on both sides with another piece of square tube. You do not need to fasten it, just put it there and the brackets cannot go anywhere if the clamping force is gone. In mechanical engineering, it is prefered to have form closed construction instead of clamping constructions.
Again, i may be a bit overcautious and well proven practice often wins it from mechanical theory but adding that pieces of square tube is easy and gives a fair bit of assurance
Post by toomanyprojects on May 28, 2021 12:36:53 GMT
Thanks Peter, much appreciated and all makes sense.
This isn't arguing against the above, but as I understood it from the rotisserie I have (and correct me if I'm wrong), the levelling can be done using the threaded vertical bars, enabling the height to be set so the rotation points on either end are level, thereby minimising the stress, at least this is what I was basing my approach on. The lifting is then done by the gas struts with two people at the same time and locked out using the spring loaded pins, a better picture of them below:
I might still revisit with the adjustment approach you mention but will need to order in some more materials and have a bit of a rethink if that's the case.
Re the clamps, for extra precaution I was also thinking of drilling the box section but either way will affix the original clamps (see above) as you suggest next to the new versions I've made. Better to be safe than sorry and all that.
If 2 people at the same time lift or lower the rotator, then there is no problem, but if i would call in my wife everytime i needed to lift or lower the rotator, i quess, i would not be married to here anymore but i believe your wife has an interest in classic car too so that is solved then.
if you drill a hole in the rotator bar that is oke too. What i suggested was to put a piece of square tube on both sides where the red area is in the picture
I'm late to the discussion but fascinated! Some questions :-
How does the hinge thingy work? I can't visualise it, sorry if being dim
As long as the pivot centres are in line vertically & horizontally isn't everything fine? Might need a counterbalance but should turn without imparting stresses?
If the shell were being stressed wouldn't it be stiff to turn?