Getting on for a year since the last post! Lots of summer driving! Lots of smiles and miles of motoring! Some good club runs, countryside exploring and a fair few shows and even some wet road Ford hunting crammed in over sunny months.
As for fettling slowly improving and finally fitting the seats with the made up runners and tilt forward system.
Where am I now. Well the day before Revival Pop went the weasel!
The last run before loading up, a lot of clattering. A mass sigh and investigation to try to work out what was making such a noise. Narrowing it down the one cylinder. With Revival approaching I had the last min dash of getting the saloon ready for the taxi work however, a non charging dynamo and lacking in compression. We managed a few laps of taxi work. Which I would add this has been my Goodwood spending far too much time under the bonnet!
So back to the Weasel. I whipped engine out to take off the barrell to find the above photo. Not a good conclusion. Though for an unknown engine it has done me well with the amount of miles I've done. More to add to the saga later one.
Funnily enough I was "planning" to rebuild it over winter, just not that side of Goodwood! This has just forced my hand.
So the strip down revealed the following Firstly broken piston, split in to several pieces. On further inspection I discovered the pistons had infect been put in the wrong way around with the "Front labelling" positioned on the reverse side, now I'm not an engineer, but this is believed to be for thrust side to move down the barrel and not the split side of pistons. I'm sure others will know. Unfortunately it also took quite the gouge out the bore, which being at +40 already, the max bore recommended although you can go out to +60 thats when things get a bit thin!
Another discovery the bits of piston I thought had bent one of the baffle plates which sit behind the barrel. This was the case on one side, a home made aluminum effort was bent in towards the crankcase. However the other side was completely missing, casting lug and all! I thought it had broken off, but it turns out it was missing completely.
Taking more of it apart it surprisingly stripped down fairly well. Even the flywheel came off without too much of a fight. Though lots of things loose and not quite right. The camshaft sprocket usually a tight fit on the cam, pulled off with a little bit of leverage from my fingers. The crankshaft sprocket was not completely sitting flush on the crankshaft.
I'm looking forward to the rebuild.
I've been trying to track down the "good" bits for rebuilding and reassembly. The White metal bearings are going to probably the biggest outlay, I'm not looking at much change in my pocket once back together but the road miles I'll have with it, it is worth doing. So far I've been trying to track down pistons to go with another set of Barrels. I have spare barrels which are from the later 8hp models. So to make these go with the crankcase it will need to be machined out to take the bigger bore. It might give me slightly more un noticeable grunt!
The camshaft that came out was looking in pretty good order though I've been told an early "Bradford cam" might also give it a smidge more performance so I'm investigating that at present. So there will be more photos to follow shortly.
The aim is to get it running as best as can be, it would be nice to give it more pep, ideally while its out. I'd like to attempt to put it back to twin carb which would be a nice addition!
Hopefully if its loaded up a small video of a leak from a repair of one the barrels I was looking at using. As I was cleaning it up the nice line of braze become rather obvious, so took it over to my local engineers see the extent of the damage. Thankfully I have another set of barrels which will clean up and will be good to bore out to size of piston I intend to use.
Also a small video of the Ford I went through back in the summer supposedly "The Second Longest Ford in Britain". A bit of wet road fun motoring around!