So while Chris gets busy with the body shell once again, I tried to snatch some more time amongst various other distractions with the engine in order to progress the remaining bits here.
A small win was had with the aforementioned crankshaft dowel
Which after knocking back slightly so it was flush, meant that I could fit the flywheel with no other interference issues
With that done, I could then remove the flywheel once more as the next job is to remove the crank angle sensor holder that the Gems and Thor engine management uses so it can be replaced with a blanking plate. It can be seen on the left of the top photo. Usually the way to do so is to simply to knock it out, however as you can see, at some stage this has been welded in meaning I need to remove/weaken the welds before I try and remove it - more work for the dremel then.
Have you turned the engine over just to be doubly sure the dowel isnt going to catch anything?
Post by toomanyprojects on Jun 13, 2022 14:43:26 GMT
Looks good. I really must have a go at learning that at some stage, have a kit here that I purchased a while ago but not had chance to use it yet, perhaps when the celica is closer to finishing.
In other news the postman bought some goodies today so the fun can continue
Post by toomanyprojects on Jun 14, 2022 16:04:57 GMT
...Or perhaps not
A quick visit to 'The Stores' proved fruitful - and SWMBO moans that I hoard everything for no reason...
I managed to find the original flywheel from my spare 3.9 engine, which although being an auto, did yield some useful bolts that are the exact size I need for fitting the pressure plate to the new flywheel. I also managed to free off the crankshaft pulley bolt, and more importantly, the sought after washer too - saves me ordering another from Rimmers at £15 a go.
Time for a cleanup then, firstly into a jar of Shell's finest and into the Ultrasonic cleaner for 10 mins to get rid of the grease and muck
Jar on the right shows the after effects - lovely!
Round two with some warm water and Bilthamber's Deox C
Have left that doing it's thing today and will revisit tonight after work subject to chef duties. Fingers crossed they should look a lot cleaner.
Post by toomanyprojects on Jun 15, 2022 12:37:11 GMT
Well that didn't quite go to plan, one step forward, two back etc.
Starting with the positive, the bolts and washer were already looking a lot better by the time I got to them yesterday eve, however I figured another quick visit to the ultrasonic wouldn't hurt while still in the Deox C. Seemed to be rather effective too judging by the colour of the once clear liquid afterwards
and the resulting effect
much betterer . Just needed to clean the threads of any remaining loctite using a wire brush.
The bad/frustrating news... it would appear the pressure plate doesn't want to play with the flywheel and I'm at a bit of a loss as to why , the studs and bolt holes just seem to be slightly off, and I've tried it in all manner of orientations
Looking at the above it almost looks as though the holes have been filled and re-drilled but that would seem an odd thing to do. Also given the fit is so close I wouldn't have thought it was the wrong cover.
So my options are to drill/file the holes so things fit, or I look to source another cover to see what that fit is like. Bit frustrating and feels like I'm missing something somewhere so any thoughts/advice welcome.
Looking at the above it almost looks as though the holes have been filled and re-drilled but that would seem an odd thing to do. Also given the fit is so close I wouldn't have thought it was the wrong cover.
Filled and re-drilled was my first thought too.
But the witness marks are an unusual shape, almost like it was done at the factory to modify/fix a batch.
Agree with the above. It certainly looks welded and redrilled and done pretty well too, is the pressure plate new from supplyer?
Yup, straight out the box and packaging (in this case the suppliers of the gearbox conversion as opposed to manufacturer themselves).
The more I look at the holes, the more it appears that they aren't even central to the lip when compared to the ones either side.
Trying to see if I can get hold of another to compare but as I'm travelling again this weekend (involves a beer festival and a steam railway ), it might have to wait until next week.
Post by grumpynorthener on Jun 23, 2022 6:44:21 GMT
Things happening in the background but nice to know that I'm not the only one struggling to get clutches / flywheels / gearboxes aligned
Rear wing joint to the roof skin is normally just painted then covered with badged chrome type finisher on any other MGB GT - But as this is no standard GT this detail is getting deleted
The aperture for the trim retaining clip & screw was welded up & dressed back and the area prepared for lead loading
Other areas were also prepared for lead loading at the same time like here on the rear nose of the rear wing - modified for earlier chrome bumper style rear lamps
Top & bottom of the front windscreen pillar were also prepared - these were indented and I wanted a sound base to profile the areas from rather than just deep fill them with a polyester filler
Areas were then loaded with body solder
Which I then started to dress / profile back with body files
They now just require a little handwork with some P80's
Still have the rear wing pillar to shape up yet which I'll sort today along with some near side panel fitting hopefully - more later
Post by grumpynorthener on Jun 24, 2022 8:21:28 GMT
Nearside rear wing / roof pillar at the mid point of profiling the body solder
Nearside windscreen pillar areas were completed by hand with P80's
Detailed to the point that it just requires a thin skimming of a polyester filler - Going back to the days before polyester fillers were available body solder / lead loading was the only way of filling damaged areas or profiling factory body seams - once the main profile shape was achieved thick primers & cellulose stoppers were the only other materials available to correct the profiles - In todays world its all too easy to hide the damage behind thick layers of filler
Rear lamp nose completed
Along with the roof pillar
Just started to sort fastening the door hinges to the A post
With the benefits of both myself & Sam clearly labelling everything up paying off when something else intervened / got in the way and I had to head out - hopefully I will make better progress today