That loom is impressive, I can never get the twist to stay twisted, Im wiring my Emerald K6 at the moment, Driving me mad, as for Motorsport looms, an old friend was a pro-drive systems electrician, Magic thing to watch him making a loom, last time I heard he was deep into F1 for a major team. brilliant man to brainstorm with........Keep up the woodwork, Im enjoying this.
Mine’s the Emerald K3 that I’ve had for a while. Dave’s flying looms are really good if you know exactly what you’re spec is before you start. If I’ve got any quibble, it’s that you can’t heat shrink the rear of the connector because of the area around the clip shroud but, as it’s tucked into the passenger footwell, it’s not going to get damaged or even see😏
As for the twist, the bin is full of the little cable ties! It’s quite fun/therapeutic to do and I’m happy with it so far but I wish I could find a source for the Kevlar lacing tape they use in the US, I’ve had to use the thinnest nylon lace I could find but it leaves that spiral in the finish.
Well, that time disappeared quickly and with little progress due to work etc😳. However, I now have several parts to the puzzle to work on, not least is the turbo oil feed mk6.
Having tried to buy the correct items off the web with no luck I have now all the parts to make my own with an AN4 90 degree, an AN4 45 degree and a 1m length of hose. This one will fit perfectly or i may loose several spanner’s into the weeds opposite the unit (I have spare low quality throwing spanners!)
The inlet manifold has been off the engine again and this time I split the plenum from the runners to make the job of designing and fabricating the outer fuel rail clamps. They are essentially the same design as the inner clamps as that has turned out well.
I’ve a little bit of tidying up work to do with the die grinder on the runners and a new gasket to make, but the inlet should be back together by the weekend. 8 x 440cc injectors should make it sing😁.
Other bits have also arrived including the ancillary bulkhead connectors which have taken 2 months despite being “in stock” when ordered! Nice bits of kit and worth the wait but frustrating none the less. More of those later when we get back to electrickery after the engine and ancillaries are fully installed.
TTFN and here’s to a good Bank Holiday of fettling!
Actuator bracket made out of a piece of 5mm stainless steel - that ain’t going anywhere!
Used the die grinder to tidy up the runners. The standard Nissan casting has little pockets in each runner which I have had filled in and then I’ve cleaned them back with the die grinder followed by a stone. I haven’t polished them because a slightly rough surface should actually give a better laminar flow (see Olympic Swim Suits & Red Bulls matt paint job!)
Then made the gasket for the inlet runners to the plenum
Bolted them together and replaced the thermostat delete housing (gold on previous post) with the standard one so I can run a thermostat.
in other news... The turbo oil feed pipe still wont fit so I’ve ordered another AN4 90 degree😏
OK to explain, the 6 month pause in progress on JPS is not unusual for me, unfortunately! I’m an electrician who works mainly for residential landlords doing testing, certification & repairs, but in the run up to summer I get busy with running refurbs on the student properties ready for the September move in’s. This year I was running 10 full hit refurbs between June & August and doing the electrics on another run by one of my clients. If you add into that a 2 week isolation, the normal workload, plus trying to remodel the ground floor of our home, and 1/2 a kitchen for Dad, this year the pause was longer than normal!
However, after spending a great day with Dad at the NEC last week, and meeting up with Sam (TooManyProjects) & Chris (GrumpyNortherner), some gentle comments about overdue updates on the forum were made & I may have committed myself to a deadline in spring next year while at the RSSOC stand. So with these comments in mind I reacquainted myself with JPS at the unit and tried to remember what I was doing when last there!
First job was to finish off fitting the front anti-roll bar mounts in their new position. The mounts are the standard Reliant (parts bin) items with poly bushes but I’ve swapped the standard anti-roll bar for the Chevette one because it’s about 100mm shorter in the arms but the same diameter in the bar. I had mounted it to the drop links and attached them to the lower wishbones in the standard position, which gave the location of the new mounting holes. Holes drilled, rivnuts inserted and all bolted up. BTW I did do quiet a bit of research on the forces that a rivnut is rated for and they should manage the forces involved comfortably.
The advantages of the shorter anti-roll bar (apart from the suspension gains) is that it clears a bit of space in the nose for the engine radiator (alloy VW Polo) and the charge cooler radiator below it. The alloy angle will have a couple of end plates welded on fo it can be mounted with bolts to the chassis rails and then a bit of bar to close in the sections I don’t need access to for the mounting bolts.
Template cut to fill in the sides with a couple of glass fibre panels, which will get bonded to the original shroud, the rest of the gaps being filled with close cell foam strips. More ducting will be used on the back side to keep the flow reasonable and encourage it out.
Post by grumpynorthener on Nov 20, 2021 8:34:00 GMT
Oooh - Nice to see some progress but I appreciate life can get in the way too - hope that you can keep the ball rolling now that you've kicked off though
Oooh - Nice to see some progress but I appreciate life can get in the way too - hope that you can keep the ball rolling now that you've kicked off though
That’s the plan Chris. 4 long days a week where possible with Fridays being car time. Weekends tend to be Dad’s Taxi, finishing off little jobs around the house and accounts day.
This looks excellent, lots of nice bits going into that. Does the double injector system gain you much?
The short story is that We don’t know yet Hugh!
I’ve never seen a CA18ET run an 8 injector setup and all my mates are running big (and expensive) motorsport injectors, but the theory is that running 8x444cc injectors should give more control than running 4 big ones (and the 8 are a hell of a lot cheaper than the 4 motorsport injectors capable of anything like the same flow & control!)
The idea is that the inboard injectors (in the standard position) start off but as the boost & revs rise the outboard one come in. The Emerald K3 ECU can run them all so time and the rolling road will tell if its been worth the work.
The engine spec is good enough that I wont be stressing it too much with the light weight SS1 and it will only be running 300-350 bhp as the rear trailing arm suspension wont handle much more.