Post by grumpynorthener on Dec 18, 2023 8:09:23 GMT
First coat of the black has been applied to the roof covering and left to dry - It was wet when the pic was taken which is why it appears shiny - it will dry to a semi satin type finish - I'll create more of a matt type finish when I apply a final sealer over the colour
Post by grumpynorthener on Dec 20, 2023 7:31:07 GMT
So that's all the final paint finish materials now in stock - I can recall the days when you could purchase the paint materials for a complete repaint and have change out of £100 - Well gone are those days its now several times that
Post by grumpynorthener on Jan 3, 2024 9:38:15 GMT
Roof now carefully masked off ready for primer & paint on the body
Prep on the undersides of the loose bonnet panels - In the main they just require keying back
But I also want to futureproof the work / add to the lifespan of the panels / paintwork by sealing any seams where water can ingress and form rust
Hence all the seams were locally primed & sealed - not something that would have originally been undertaken when the van was new but all these areas are hidden - you wont notice the sealer once the paint is applied either
Post by grumpynorthener on Jan 4, 2024 8:29:00 GMT
Progress on the nearside front panels now that they are removed - The inner wing is very battered with previous poorly executed repairs from a previous life although some of this goes unseen - the areas that are visible in the engine bay I have tidied up prior to primer & paint
The offside front panels have now been removed from the van
I've also removed the few items that are fastened to the bulkhead within the engine bay namely the coil, regulator box & wiring harness - The bulkhead has previously been poorly prepared / painted - This I will clean up and apply a coat of primer & paint to whilst painting the other items in black for the van
The chassis area & front axle has previously received a poorly applied very thin paint finish - its flaking off in some areas whilst forming surface rust in other areas
It wont do the van any justice when the freshly painted panels are refitted to it - I'll give it a clean off & degrease then apply a proper coat of paint to it - I'm at pains not extend / find further work on the vehicle but equally also don't want it to depart from the workshop looking like some areas have been left unaddressed (The downside of undertaking work that has partially been undertaken by others)
Post by grumpynorthener on Jan 5, 2024 9:21:31 GMT
Bulkhead and the frontal sections of the chassis / axle were cleaned off and prepped for primer / paint
Bulkhead seams were sealed as required
Loose front panels progressed and the seams / repairs on the underside sealed
Especially the rolled bead edge on the front wings as these always hold water
The small mountain of completed loose panels / parts slowly builds
Just the offside front wing & quarter panel to complete today - but then I need to remove the 4 doors along with the rear wings and complete the flange edges on those
Post by grumpynorthener on Jan 6, 2024 8:28:38 GMT
Offside front wing & quarter panel flanges now completed along with the underside seams sealed
Offside front door removed
Hinges removed & prepped whilst also marking each hinge for location - The small parts keep appearing and it tends to be the smaller items that consume the hours at this stage
Unlike most vehicles built from the 1950's onwards none of the apertures or doors have weather seals fitted to them - The most you get with a vehicle of this type of construction is a furflex trim that runs around the apertures that acts as a draught proof measure (sort of)
There are a lot of open seams between the ash frame of the door and the steel door skin - The more of these that I can seal / protect against water ingress the better - none of this would have been undertaken at the factory but a few hours spent at this stage is more than worth it in prolonging the future lifespan of the vehicle
However its important that the two drain slots are left open / clear at the base of the door
The door apertures will also require some preparation works prior to paint
Meanwhile the engine bay / radiator have been masked up in preparation for paint
Post by grumpynorthener on Jan 10, 2024 8:34:26 GMT
Small parts removed from the rear doors prepped for primer
Rear doors removed and undersides / flanges prepped & sealed
Which allowed access to the flange edges on the rear door pillars
Nearside rear pillar is completed
Offside is being progressed
Meanwhile the offside front door aperture profiles have been completed & sealed
Nearside rear wing undersides now completed
Its several years that I last had a restoration in the workshop with so many loose panels & parts that all require individually stripping / cleaning / repairing / preparing / sealing / priming / paint & polish
That's the larger parts
Alongside the bodyshell
Then the seat frames / seat spring bases & backs / front bumper & dashboard panel
The internal window surrounds hung on the wall
Then in excess of a hundred smaller items in the box and on top of the compressor all requiring the same treatment - There are 3 colours to take into account too - It's a very long road getting to this point and not one that can't be achieved through attempting to rush the process - At times it can get frustrating because just when you think that you are close to applying primer more parts appear
And there's still a few more to prep yet - the gear stick & steering column would benefit from fresh paint - left as they are will look completely out of place with everything else in fresh paint - Thankfully as of today I should complete all preparation works and primer can start to be applied tomorrow - Ah, just thought of something else - the wheels will require the tyres removing and the rims preparing / painting at some stage too
Post by grumpynorthener on Jan 11, 2024 10:09:56 GMT
Gearstick & steering column devoid of paint revealed mainly rust pitting - these were treated with Hydrate 80
A quick flat & polish of the bakerlite gear knob brought it back from its dull & scratched previous form - I'll refresh the white paint into the lettering as the van gets fitted back up
The bulkheads on the Bradford vans are far from water tight hence the seams were also sealed from the inner face
Offside rear door pillar edge profiles now completed
The new inner rear wheel arch's were keyed back in preparation for primer
Roof gutter undersides were seam sealed
Not undertaken at the factory but it creates a much better quality finish when painted along with preventing moisture ingress
I've located the 2 upper seat runners for the drivers side but don't have the lower sections - I'll have to do some ringing around my contacts to see if I can source a pair - The passenger seat is fixed in situ but tilts forward on hinges
Last of the panel preparation - offside rear wing with the flange edges completed and the rear seam sealed
Rear load areas masked up
Along with everywhere else that required masking
Which includes the chassis & drive train - I'm using 2 pack paints and it sticks to everything - If it goes unmasked it will get covered in overspray and its not the type of overspray that can be removed without creating damage
Time for that long awaited primer to be applied then (Once I have made some space / positioning adjustments in the workshop this morning)
Post by grumpynorthener on Jan 12, 2024 10:20:55 GMT
Some sorting got the bulk of parts separated into the different colourways - Body colour stood against the door and black on the floor
The wings along with some smaller items were hung to the panel stands
I'll have to paint the black in at least 2 lots - I just don't have the room nor the hanging space for all the parts / panels in one painting secession
Some tips on painting smaller items - A expanded polystyrene block utilised with pop rivets helps hold the very small items in place whilst they are painted
And foam edge protection is great for holding bolts in place - you don't even have to mask the threads up using this method
Post by grumpynorthener on Jan 13, 2024 8:21:29 GMT
Black guide coat applied to the grey primer
White guide coat on the black primer - This is a polyester 2 pack primer for wants of a better expression - a fine sprayable filler - sanded / profiled back correctly it will remove minor undulations in the panel work / fill minor pits etc
Areas where the primer has been sanded through will require priming again prior to the final paint finish being applied
Patience is required to get everything sanded / keyed back correctly
Once the primer has cured and is keyed back this morning the first final paint finishes can start to be applied - additional masking has now been applied to save on additional works with the colour scheme being 2 tone
Post by grumpynorthener on Jan 14, 2024 10:41:54 GMT
Panel areas spot primed then keyed back once cured - Then everything is panel wiped twice prior to being tacked off (light dust removal immediately prior to the paint being applied)
With the cooler temperatures being present I'm using a fast hardener - I'd normally utilise a medium to slow hardener in temperatures above 18 degrees
The panels will be stored for now whilst the bodyshell is prepared and painted along with the closing panels - everything will be flatted & polished as the van is reassembled