Sorry for doing this is stages but my laptop crashes if i do too big an update in one go.
And the upper section next (some may say why are you piecing this together, simply I do not have the tools to make panels and they are either too expensive or not available. The panels you see are made using a basic machine mart folder, a vice and anything else I can lay my hands on. It may look that I am building this in a full on workshop. Thats far from the truth, I have a good friend thats lending me a corner of his workshop and thats it.
and what it looked like behind.
remember that fillet panel - lets get that welded in
and lets get plenty of primer in that ventilation box
Post by grumpynorthener on Mar 29, 2022 19:13:24 GMT
Great to see the progress - The ADO16 very much reminds of the Javelins - lots of double skinned areas / fillets / angles / curved panels - nothing is simple and most areas get bodged by previous owners - When it comes to forming panels I too just form by eye to hand - I don't have any expensive / fancy kit - still cut my sheet steel by hand - I have a used 4' box pan folder and I wouldn't be without my shrinker / stretcher but other than that its hammer / dollies / blocks of wood & a couple of beech shaping bats
Thanks GN thats pretty much how I do it, I can show a piece later when I get this updated to show. The one thing i do need is a shrinker/stretcher and if you have any recommendations I would appreciate that.
Lets try and get this up to date and hopefully it will make sense why I have approached it like I did, remember this was an abandoned resto projec, had I started this I would have done it a completly different way to the route i have chosen here. My idea being trying to maintain its integrity as best I can.
Now to the lower N/S A post area - lets do some chop out again.
and after a clean up and some primer we have this, now its ready for the inner wing
and some prep to the new inner wing (not fitting it yet but its ready to go now)
as water will be running down this section and while I have the chance lets put a bead of sealer down the joint.
and finally reweld the tab on - forgot what the tab does but never mind.
now onto the N/S sill - now these are in really good condition apart from the ends. the middle sections are spot on. I had a genuine sill for the O/S but a spurrious one for the N/S. I didnt see the need to fit full sills so its getting a section. This is the fine mess when I chopped the N/S sill off.
that looks like a section of a white appliance to me :-) !!
Its quite a complicated structure You have what we know as an inner sill, then there is a centre sill and then a piece that bridges the centre sill to the inner sill and floor. Then the outer sill links all those together. Its quite clever in that its very strong but its a rust magnet. And you can see if you simply put a cover sill on these, its just a disaster waiting to happen.
amd to show the differance between the genuine and non genuine sill ends.
and the differance in pressings, im not looking for a concourse job here, just a solid useable 1300. So I am happy that this is what will fix the rot.
lower A post repaired
new top section fabricated. Due to the machine mart folder and using reasonable gauge steel it does struggle to get crisp folds. But as they say in Yorkshire - it'll be rite..
and the inner sill fabricated that links the inner and centre together.
and lets try and remake the end bit like the factory, I forgot to take pictures but the door was tried on and its all fine.
They are now much more popular and nearly half the price of what I paid for mine currently on sale too - I would consider the models with a deeper throat if you can afford it - these give you much more flexibility for panel making and you can always flog it on once you are done with it
So with the N/S sill completed it was time for the O/S, I was a little limited on this as the PO had already cut and started to fit it. Luckily the way he was going to do it wasnt completed and we have a good section of a genuine sill (there is evidence that bits of the rear section of the genuine sill were used in other areas (now cut out) Fitting the whole sill while it would have been handy (the rear of the sill is also holed) its not the end of the world and Ill get round that when the time comes. My main aim is to get the front end on and rolling on the floor.
The original step had been left on but I want to fit it full to the inner sill
I didnt have much to play with at the rear due to the PO's cuts
The fit of the genuine sill is much neater
I failed to get images as I wanted to get full use of my time at the unit. But in order to fit the sill I needed to assemble the new wing supplied by the club. These are made using the original press but dont come assembled. And consist of three parts. The benefits of being in the owners club.
It was a bit tight on the electrodes but managed it
Next job is to finish the O/S bulkhead area then Im ready to fit the front end. !!!
Im nearly at the stage of fitting the front end. Basically back to the position where I started with this project but with 'a much better' starting point to fit panels. So where I left it the sills were fitted and I needed to tackle that subframe mount. I really struggled in my head on how to approach this, I had no repair panels/the PO had basically lost all the referance points. So after trying the subframe in again and cross checking measurements and rechecking and unbolting and rechecking (oh and seeing another 1300 to take measurements from that !) I had a base I was comfortable with. It was far too complicated a panel to make in one go. So I made a base panel to work from
Then made a reinforcment to match the N/S
Id missjudged this bit so cut it off and remade it
Id left the steering rack mounts in place as they were a good referance and again was checked andrechecked (oh for a jig to mount this on. The subframe will have to do !!)
The N/S for reference. Excuse the mess (I do clear up avery so often - honest)
I then needed to tackle this section, this is where the water drains from the scuttle cavity. You can see the new inner wing section and the remains of the previous 'repair' So that was to be cut off and a new piece made using the new N/S inner wing for reference.
I forgot to take a picture of that last piece welded in but thats done now.
So next job is to mount the subframe proper/lower the stands and measure/measure and remeasure. I have all the front panels ready now although the front panel needs more work. Ill start by refitting all the doors working from the back to the front. Im actually looking forward to the next bit as that will show the greatest progress hopefully... Watch this space
As is usually the case, I got roped into helping a mate with some welding - suffice to say its but the GT back somewhat. Plue with the show season its been nice to go to a few shows with my other motors. Thats not to say nothing has progressed on this. I am not great (dont have the patience) for mechanical wizadry so a very good friend agreed to assemble the engine and gearbox for me. To say I am very happy is an an understatement - just hope I can keep it looking this good in readiness to be fitted.
I need to take some time of work to have a serious carck at some progress on the welding. Anyways that has really cheered me up.